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Contract Mfg. |
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QUALITY ASSURANCE DEPARTMENTNelson Industrial's factory incorporates the most modern fabricating technology available on the market. For instance our production facility is equipped with: • Registered to ISO 9001:2008 by QMI • Gauge control system • Granite inspection table equipped with vertical height gauge • SPC system • ERP Integrated Quality Module • Starrett RGC 2840-24 Coordinated Measuring Machine with 28"w x 40"d x 24"h measuring range SHEAR DEPARTMENT• 1 – 10 ft. Amada Shear handling material up to 3/16" thick in Mild Steel, or 1/8" thick in Stainless Steel. Machine has a blank Conveyor and Stacker • 1 – 12 ft. Accurshear handling material up to 1/4" thick Mild Steel, or 1/8" thick in Stainless Steel • 1 – 4 ft. shear PUNCH PRESS DEPARTMENT• 4 – O.B.I. Punch presses • 1 – Gap Frame Punch Press • Coil feeding up to 30" stroke x 24"w x .090" thick. Feed tolerance ±.002" • 30 to 150 ton capacity • Coil cradle handles up to 2500 lbs. • Pull through straightener handles up to 25"w x .110" thick • Bolster size up to 50"w x 32"d and 84"w x 24"d BRAKE PRESS DEPARTMENT• 4 – 10 ft 125 ton Amada Fine Benders c/w auto back gauging • 3 – 8 ft 80 ton Amada Fine Benders c/w auto back gauging • 1 – 14 ft 250 ton Accurpress Press Brake c/w auto back gauging • 1 – 12 ft 130 ton Accurpress Press Brake c/w auto back gauging • 1 – 10 ft 70 ton Allsteel Press Brake • 1 – 4 ft 20 ton Diacro Press Brake • Large inventory of Press Brake tooling SALVAGNINI FORMING CENTER• 63" forming length. (Maximum Diagonal is 78") • 5" maximum form height • Accuracy to ±.004" • Auto load and unload • Forms material from 25 ga. (.020") min. to 14 ga. (.079") max. • Forms up or down bends in one handling • Manipulator holds the part in the center, any extra material is deposited to the outside bends. This produces a part which is always to size & square • Able to form any radius by bumping to bend radius • Form all 4 sides of the part in one handling LASER CUTTING DEPARTMENTLVD IMPULS 3020 LASER • 2000 watt CO2 Laser • Cutting Accuracy to within ±.003", with outstanding edge quality • DNC linked to LAN system for downloading manufacturing programs • Cuts Mild Steel up to .500" thick • Cuts stainless steel up to .187" thick • Cuts aluminum up to .187" thick • Shuttle tables ensure continuous cutting. Cut to cut transfer time is about 30 seconds • Maximum sheet size is 78" w x 120" l • Non contact cutting head • Capable of laser etching • Common line cutting capable • Capable of cutting holes in pre-bent parts or tubing • Fast cutting rates 20 ga. CRS (260 IPM) – 16 ga. CRS (210 IPM) - 12 ga. CRS (190 IPM) - IPM – Inches per minute LVD AXEL 3015 S LASER• 4000 watt GE-Fanuc HF excited fast axial flow CO2 Laser • Cutting Accuracy to within ±.003", with outstanding edge quality • DNC linked to LAN system for downloading manufacturing programs • Cuts Mild Steel up to .750" thick • Cuts stainless steel up to .500" thick • Cuts aluminum up to .312" thick • Shuttle tables ensure continuous cutting. Cut to cut transfer time is about 40 seconds • Maximum sheet size is 60" w x 120" l • Non contact cutting head • Capable of laser etching • Common Line cutting capable • Capable of cutting holes in pre-bent parts or tubing • Fast cutting rate e.g. 20 Ga. CRS (260 IPM) – 16 Ga. CRS (210 IPM) - 12 Ga. CRS (190 IPM) IPM = Inches per minute FABRICATION DEPARTMENT• 1 – 50 Ton Pierce-all Fabricator • 1 – 30 Ton Strippit Fabricator • Large assortment of tooling for both machines • 42" Pinch roller. Min. radius is 6" • 3 point Angle/Tube Roller • 2 – Pemserters. 1 with Pem feeder • Amada CSW220 Hydraulic 'V' and edge notcher • Drill presses • Automatic tappers • Cold cutting saw for tubing and bar stock • 24" radial arm saw for wood or non-ferrous metals • Deburring machine MACHINE SHOP & TOOL ROOM• 2 – Vertical Milling Machines with digital readouts for both machines • 2 – Vertical band saws • Horizontal Surface Grinder • Turret lathe • Punch and Die grinder • In-house tool maintenance and repair • In-house machining services WELDING DEPARTMENTRESISTANCE WELDING • 5 – Rocker arm spot welders. (1-25 KVA) (2-50 KVA) (2-75 KVA) • 2 – Multi tip press welder. (100 KVA) • 1 – High frequency spotwelder can spot weld aluminum (100 KVA - 3 phase) • 1 – Stud welding gun • 1 – Overhead Spot welder (29 KVA) ARC WELDING• 9 – M.I.G. welders capable of welding up to 1/2" in mild or stainless steel • 3 – T.I.G. welders for welding stainless steel or aluminum • 1 – Plasma Cutter POLISHING & CLEAN UP DEPARTMENT• Segregated Clean up room equipped with dust collection system • 2 – Stroke sanders • 1 – Timesaver for Deburring the surface of flat sheets 24" w capacity • 1 – Timesaver for Deburring the surface of flat sheets 18" w capacity • 1 – Grinding & polishing Lathe • 1 – Polishing Lathe • 1 – Sand blasting cabinet PAINTING DEPARTMENT• 800 ft. Conveyorized paint line • 5 Stage Phosphate in line parts cleaner • 2 – Wet, spray booths • Air assisted Electrostatic spray guns for maximum wrap and minimum over spray • Nordson inline Powder booth with 2 - Electrostatic spray guns • Maximum part length of 118" unassisted, 130" manually assisted • Maximum part width on conveyor line of 30" • Maximum height on conveyor line of 54" under the hooks • Maximum weight per hook is 140 lbs • Line speeds of up to 12 ft. per minute • Off line or Batch Facility for large assemblies • 1 – Batch spray booth. 1 powder equipped, with Electro static spray gun • 1 – Steam Jenny wash booth • Typhoon parts cleaner maximum size of 48" w x 48" d x 72" h • Large roll-in Batch oven Maximum size of 96" w x 120" d x 84"h • Large explosion proof paint storage room MATERIAL STORAGE, ASSEMBLY & SHIPPING AREA• Segregated assembly areas • 7 – Shipping dock level doors with dock levelers and door seals • 1 – Drive in Dock for unloading raw materials inside, away from the elements • 2 – Drive-in level doors 14ft wide x 12 ft high for handling large loads • 10 Ton Overhead Crane for moving raw materials throughout the storage bay • 1 Ton Overhead Crane dedicated to the Laser machines for loading and unloading • 3 – Fork Lift trucks • 2 – Fox C3 Automatic Pallet Wrapper GENERAL OFFICE• E. R. P. system (Enterprise Resource Planning) for Order Entry, Estimating, B.O.M.'s, Scheduling, Purchasing, Inventory, Quality Control, and Accounting • Fully computerized, all PC's are network connected for optimum communications, both internally and externally via the internet • Bar coded job tracking and cost control system ENGINEERING DESIGN & N.C. PROGRAMMING DEPARTMENTS• 4 – Cad stations running Cadkey 2D • 3 – Cad stations running AutoCAD 2D • 6 – Cad stations running Solid Edge 3D modeling Software • Able to process customer Cad files in DXF, DWG, CADL, STEP or IGES format • 2 – Programming stations. 1 running Metalsoft for NC punching, the other LVD laser programming. All NC machines and Lasers are connected via our LAN System for DNC downloading of manufacturing programs • Email & Internet access • 1 - 'E' size HP Design Jet Color plotter • 2 - 'B' size HP laser printer |
| The CONTRACT MANUFACTURING division distinguishes Nelson from other metal fabricators by providing a full range of value-added services. Design and engineering resources, combined with modern manufacturing technologies allow us to assist from a product’s initial |
| concept to final assembly. Our extended services allow customers to optimize their core resources by minimizing the overall risk and cost associated with subcontracting their manufacturing requirements. |
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